Result: Time domain model of plunge milling operation
CC BY 4.0
Sauf mention contraire ci-dessus, le contenu de cette notice bibliographique peut être utilisé dans le cadre d’une licence CC BY 4.0 Inist-CNRS / Unless otherwise stated above, the content of this bibliographic record may be used under a CC BY 4.0 licence by Inist-CNRS / A menos que se haya señalado antes, el contenido de este registro bibliográfico puede ser utilizado al amparo de una licencia CC BY 4.0 Inist-CNRS
Physics: solid mechanics
Further Information
Plunge milling operations are used to remove excess material rapidly in roughing operations. The cutter is fed in the direction of spindle axis which has the highest structural rigidity. This paper presents time domain modeling of mechanics and dynamics of plunge milling process. The cutter is assumed to be flexible in lateral, axial, and torsional directions. The rigid body feed motion of the cutter and structural vibrations of the tool are combined to evaluate time varying dynamic chip load distribution along the cutting edge. The cutting forces in lateral and axial directions and torque are predicted by considering the feed, radial engagement, tool geometry, spindle speed, and the regeneration of the chip load due to vibrations. The mathematical model is experimentally validated by comparing simulated forces and vibrations against measurements collected from plunge milling tests. The study shows that the lateral forces and vibrations exist only if the inserts are not symmetric, and the primary source of chatter is the torsional-axial vibrations of the plunge mill. The chatter vibrations can be reduced by increasing the torsional stiffness with strengthened flute cavities.